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Food Plant Operations

Why Madison Chemical?
  • Madison Chemical is committed to you as our client.
  • Our professional expertise in this industry is among the best.
  • Madison Chemical is dedicated to helping your company succeed!
  • We offer a wide range of products and technical assistance.
  • We are a leader in providing solutions to problems within the Food industry.
  • We stock a vast inventory of chemical products for cleaning and maintenance within your company.
  • Our Engineering Services divisions has the ability to design, fabricate and install machinery to meet your company's needs
  • We offer different types of training to both your management and employees as required by Federal and State Laws
  • We will develop the necessary documentation and manuals that are specific to your operation.

With Madison Chemical's assistance, your company can address the issues that are troublesome in your business and overcome these obstacles with a positive outcome.  An overview of our company's commitment to Food Industry Sanitation can be found in our Full-Line Sanitation Brochure. This is a Adobe Reader file (pdf) that will open in a new window.

MADISAN 75 - EPA Label Revision Announcement

Effective Tuesday September 23, 2008, all new production mixes of MADISAN 75 will be labeled with a revised EPA label. This sanitizer/disinfectant, which contains 7.5% active quaternary ammonium compounds, has eighteen (18) new organisms listed on the label.

Eight (8) of the new organisms were added as a result of interest and direct request from our equine program customers. The label also contains several new claims and the format has been altered to list the sanitization claims first followed by the disinfection claims.

The full text of the press release, including the additional organisms, may be viewed here. The new label is available here. If you have any further questions concerning this change, please contact us for more information, or use our Technical Request Form.

Sanitation Issues

All Files Are In Adobe Reader Format (pdf)

BY SOIL DEPOSIT TYPE

SOIL DEPOSIT DESCRIPTION CAUSE REMOVAL PREVENTION MADISON CHEMICAL SOLUTION

PROTEIN

Blue to Yellowish Brown Rainbow Hue Inadequate Cleaner, Pre-Rinse or Cleaning Procedures Chlorinated, Alkaline Cleaner Chlorinated, Alkaline Cleaner, Adequate Pre-Rinse.  Proper Cleaning Procedures

FOAMING NON-FOAMING METAL SAFE

MINERAL

White to Yellow Precipitate Mineral From Products or process water Acid Cleaner Proper Cleaning Procedures, Acid Rinse As Necessary, Water/Chemical Compatibility

FOAMING NON-FOAMING

FAT AND GREASE

Hanging Water Droplets or Greasy/White Appearance Inadequate Cleaner, Low Wash Temperatures Temperature And Chlorinated, Alkaline Cleaner Proper Cleaning Procedures

FOAMING

NON-FOAMING

METAL SAFE

ALKALINE FILM

White Chalky To Grey Tint Improper Rinsing And Using A Non-Water Conditioned Cleaner Acid Cleaner Acid Rinse, Cleaner With Good Water Conditioning Properties

FOAMING

NON-FOAMING

IRON

Red To Brownish Residue Water Supply, Iron For System Or Too Much Chlorine Acid Cleaner Water Treatment, Acid Rinse

FOAMING

NON-FOAMING

SILICA

White To Grey Glazed Appearance Using A Poor Rinsing Silicated Cleaner, Poor Water Quality Special Acid Cleaner Or Detergent Targeting Silicates Complete Post Rinse, Acid Rinse, Water Treatment Or Proper Alkaline Cleaner

TECHNICAL REQUEST FORM

WETTING AGENT

Blue Inadequate Rinsing Chlorinated, Alkaline Cleaner Proper Detergent Rinsing

FOAMING NON-FOAMING

PRODUCTION SOIL

Grease, Process Soil, Black Deposit, Rust Improper Initial Cleaning Or Improper Detergent Heavy Duty Alkaline Cleaner Proper Cleaning Procedures

TECHNICAL REQUEST FORM

CORROSION

Rust, Pitting Iron, Tramp Metal Particles, Improper Detergent Or Sanitizer Acid Cleaner Proper Cleaning Procedures, Acid Rinse, Repassivation

TECHNICAL REQUEST FORM

ALUMINUM ETCHING

Pitted And White Discoloration Imbedded In Surface Improper Use Of Detergent Or Sanitizer; Non-Compatible Chemicals Acid Cleaner Proper Cleaning Procedures, Proper Chemicals FOAMING

STAINLESS ETCHING

Pitted And Sometimes Rusty Discoloration Improper Use Of Chemicals Or Use Of Non-Compatible Chemicals Repassivation Proper Cleaning Procedures, Proper Chemicals

TECHNICAL REQUEST FORM

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BY SANITIZER TYPE

SANITIZER TYPE PROPERTIES ADVANTAGES DISADVANTAGES CONCENTRATION
(NOT TO EXCEED)
MADISON CHEMICAL SOLUTION

QUATERNARY

Odorless, Colorless, Non-Toxic Stable At High Temps, In The Presence Of Organic Matter And At Wide Ph Range, Safe On All Materials Can Be Slow Acting, Can Leave Films, Ineffective On Some Organisms

400 PPM

MADISAN 75

CHLORINE

Colorless, Relative, Non-Toxic, Strong Oxidizer Comes In Many Forms, Effective On Wide Range Of Bacteria, Easy To Prepare, Economical Gas Is Highly Volatile, Unstable, Can Increase Ph, Corrosive 200 PPM

CHLOR-CLEAN 12.5

IODOPHORS

Non-Irritating, Non-Toxic, Stable Fast Acting, Effective On A Broad Range Of Bacteria, Good Hand Sanitizer, Visualization May Stain Porous Surfaces and Plastic, Maximum Temperature 120°

25 PPM

25 PPM

COMPOUND IDC-30


COMPOUND IDC-36

ACID

Odorless, Non-Toxic, Stable, Non-Corrosive Effective Against MOST Bacteria, Effective In Removing Water Hardness Films, Ideal In Recirculation Systems Most Effective Below Ph 2.5, Less Active Against Spores 90 PPM

MADISON SUPER SAN

PERACETIC ACID

Colorless, Pungent Odor, Strong Oxidizers Effective On A Broad Range Of Organisms Including Spores, Effective Over Wide Ph Range, Fast Acting Store in Plastic Drums Only, Odor In Confined Space, Corrosive To Skin 197 PPM

OXYWAVE

ACID/
QUARTENARY

Odorless, Colorless, Non-Toxic Stable At High Temps, And In The Presence Of Organic Matter Can Be Slow Acting, Ineffective On Some Organisms 400 PPM

MADISAN ACID 25LF

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Below, you will find links to various websites, documentation and assistance that support the goals of the Food Industry. Madison Chemical is providing this information to you as a service to both our existing and future customers, since we feel it is an extremely important issue. These links are from third-party sources, and Madison Chemical is not responsible for the content of these websites.

LINKS
Silliker Laboratories, Inc.
Food Safety
University of Illinois
Extension Service
HACCP Information Center
Iowa State University Extension
Purdue University Center For Enhancing Foods To Protect Health Oklahoma State Meat Science FDA/21 CFR 110 - Current Good Manufacturing Practice in Manufacturing, Packing, or Holding Human Food
Food Marketing Institute
Animal Welfare
Ohio State University Food Safety Education Materials University Of Kentucky Resources For Food Science And Related Areas
Food Marketing Institute
Food Safety & Security
Ohio State University
Department of Microbiology
USDA/FSIS Sanitation Performance Standards Compliance Guide
Purdue University Center for Food Safety Engineering (CFSE) USDA Food Safety and Inspection Service - Fact Sheets HAACP Alliance Sanitation Performance Standards Compliance Guide (PDF)
University Of Minnesota
Food Safety Database
Ensuring Safe Food - A HACCP-Based Plan for Ensuring Food Safety in Retail Establishments Food Engineering Features: Rethinking Sanitation
Purdue Extension
Consumer & Family Sciences
The Ohio State University Extension, Department of Human Nutrition Extension and Outreach International HACCP Alliance Food Safety Information
USDA Food Safety Research Information Office U.S. Food and Drug Administration/ Center For Food Safety and Applied Nutrition American Medical Association Foodborne Illnesses Table:
Non-Infectious Agents (PDF)
Purdue University
Food Safety Website
Ohio State University Department of Food, Agricultural and Biological Engineering National Institute of Allergy and Infectious Diseases Foodborne Diseases, NIAID Fact Sheet
Food Science Department Outreach
Purdue University
FDA/Center for Food Safety & Applied Nutrition HACCP--Hazard Analysis and Critical Control Point Postgraduate Medicine: Foodborne And Waterborne Infectious Diseases
Ohio State University Department of Food Science & Technology International HACCP Alliance Food-Borne Infectious Disease Unit - Institute for Food Safety and Security
Food Safety Links - The Recipe Link Pathogen Reduction
HACCP & HACCP Implementation
Center For Disease Control/NCID's Strategy for the 21st Century
Centers for Disease Control and Prevention (CDC) FDA/Food Safety and Inspection Service Resources for Small & Very Small Plants University Of Georgia
Center For Food Safety
Food Safety News
Home and Garden Information Center
Clemson University
Food Safety Resources and Links - Iowa State University Extension BD Labs Foodborne Diseases (PDF)
Purdue University
Food Safety Issues (PDF)
www.foodsafety.gov
Industry Assistance: HACCP
University of Tennessee System: BIOSAFETY

www.foodsafety.gov

  US FDA/Center for Food Safety and Applied Nutrition

Please take a minute or two to watch our PowerPoint Demonstration about Madison Chemical's vast expertise in the Food Plant industry. (File size is 4.4 Mb and opens in a new window)

Get Adobe Reader

 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
 

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